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Electric forklift battery repair work list

What is the reason for short battery life?


1, its own quality problems

For example, reducing the amount of lead, the balance of each cell in the battery pack is poor; poor balance will lead to a sharp decline in the life of the entire battery.

2, the charger does not match

Overcharge and overdischarge are caused, which is the main reason for the battery plate. The abundance of battery plates is the root cause of the shortened battery life.

3, improper use and maintenance

For example, the "two super" discharge phase is mainly the discharge current value, that is, the long-term excess of the allowable discharge amount, called "two super", which is one of the main causes of battery plate, which is very harmful to battery life.

Usually, after the electric forklift is operated for 500 hours, it is routinely maintained. The efficiency, life and safety of the forklift depend on daily maintenance. To ensure quality, electric forklifts can operate safer and more economically.

Chongqing electric forklift battery maintenance work list:

(1) Before servicing the electric forklift, unplug the power outlet and disconnect the power supply.

(2) Turn off the key switch of the electric forklift before opening the left and right cover or electrical system.

(3) Before checking the hydraulic system, the fork should be lowered to release the system pressure.

(4) When checking the oil leakage of the car body, please wipe it with paper or cardboard, and do not touch it directly with your hands. so as not to***.

(5) Please note that the oil temperature in the transmission or hydraulic system may be high. The electric forklift should be cooled first, then the gear oil or hydraulic oil should be replaced to prevent the oil from burning and causing combustion.

(6) The body is welded, and the battery power should be disconnected. Because welding current may enter the battery during soldering, to avoid this, turn off the battery.

(7) When working under the electric forklift, the forklift should be supported by brackets. Improper support, the forklift will tip over and hurt people. If the forklift does not have lifting equipment or bracket support protection, it is forbidden to work under the forklift.

1. When loading the goods, adjust the distance between the two forks as needed to balance the load of the two forks, without deflection, and one side of the article should be placed against the rack.

2. Stop single fork work or use forks and pulls. In special circumstances, the puller must establish a safety warning sign to remind pedestrians around.

3. The brakes must be braked with the brakes during the loading and unloading of the items.

4. The speed of the car should be slow and steady. Pay attention to the wheel and do not crush the material to prevent the crushing material from causing injury.

5. When using forks, the fork should be forked as far as possible into the load, and be aware that the fork tip cannot touch other goods or objects. The minimum gantry back tilt should be used to stabilize the load and avoid sliding backwards after the load. When the load is lowered, the gantry can be tilted forward a small amount to facilitate loading and unloading the fork.

6. Stop the high-speed forklift and use a fork to bump into a hard object.

7. When the forklift forks work, stop the personnel from standing around the forks to prevent the goods from damaging the wounded.

8. Stop overloading, stop the use of fork lifters to work in high places, and avoid high-altitude accidents.

9. Forbidden to use the brake inertia slip, release, round or easy to roll items.

10. It is forbidden to unload the goods by picking, turning and stacking the forks.

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